High Quality Shuttering Magnets Tools

1. Structure

　　Made of permanent high-performance magnetic neodymium Iron Boron magnetic components, spring screw connection accessories, stainless steel 201 or 304 button, Shell Assembly.

　　

2. Operating principle

　　The magnetic box is opened and closed by connecting the screw to the stainless steel button switch by using the adsorption force between the NDFEB magnetic core and the steel mould table. Single or double-sided bayonet design, can be directly stuck in the l-shaped angle die, the two-sided side equipped with 8.8-grade high-strength.

　　Adjustable fastening screw, directly press down to fix the steel side die, thereby strengthening the connection between the magnetic box and the angle steel, effective Prevention of mold displacement.





3. Use Method

　　When in use, move the magnetic box to a suitable position that needs to be fixed, press the button to make the magnetic core tightly adsorb on the steel mould table. At the same time clamp steel clamping die, tighten the side screw. Or through other connected accessories such as pressure plate to complete the fastening, complete the installation.

　　When the component production is finished, it is necessary to use the professional magnetic box crowbar to pry up the button and release the magnetism of the magnetic box so as to complete the disassembly or shift of the magnetic box.



4. The connection between the magnetic box and the steel mould table is mainly of the following two types:

　　1. High-strength fastening screws are directly pressed down

　　2. Extend The platen to secure



5. Performance characteristics

　　STAINLESS STEEL SHELL, Super Corrosion Resistance, greatly extended the service life of the magnetic box.

　　HIGH-PERFORMANCE ND-FE-B magnet, strong suction, can be firmly fixed on the steel mold, prevent edge mold displacement. In addition, ndfeb material is a permanent strong magnetic, so in principle can be used permanently, non-demagnetization (room temperature work ≤80℃ )

　　By using stainless steel sleeve or epoxy glue to fill between the magnet and the iron parts, the magnet is effectively protected from the magnetic loss caused by collision and corrosion.



6.Specifications

　　450 ~ 2100kg suction, according to the actual mold needs to make the best suction magnetic box. The main suction type of domestic prefabricated component factory is 800KG stainless steel magnetic box, 1000KG stainless steel fixed magnetic box, 2100KG stainless steel magnetic box, etc.



7. application

　　Generally used for steel mold, aluminum mold, plywood wood side mold most of the mold, placed on the steel mold production of various precast concrete components. Widely used in precast stairs, external wall panels, internal wall panels, balconies and other precast components of the production.



8. Points for attention

　　The fastening nut can not be adjusted down, otherwise the magnetic box top open joint surface too much lead to insufficient adsorption caused by edge displacement.

　　The steel die surface of the magnetic box should be flat, and cleaned up before each use. There should be no concrete residue or other particles, so as not to affect the connection between the magnetic core and the die plate, and affect the fixing strength.

　　Before and after use magnet box , the contact surface of the magnetic core must be cleaned, and there must be no concrete or iron filings sticking on the surface, which will affect the adsorption force.

　　Clean the concrete and oil on the assembly regularly, and oil the guide bar regularly to ensure the smooth opening and closing of the core.

　　Do not use hammer and other hard objects, or free fall to the steel surface, otherwise the magnetic core itself strong adsorption may damage the use of the box, or even cause the magnetic core dislocation, damage the magnetic box.

When purchasing shuttering magnet with reliable quality for PC components in the situation of uneven product quality and lack of industry standards in the market, the following aspects can be considered:

1.Brand

• In the prefabrication construction industry where there is fierce competition with inconsistent product standards and issues like low price and low quality, choosing suppliers with brand influence is a top choice when there's no product trial comparison.

• Among many brand suppliers, it's necessary to comprehensively consider the plant equipment, production capacity, qualification certificate, quality control and R & D team of each brand supplier according to the enterprise's own development plan.

2.Quality

1)Magnet Block

• Magnetic block is the core of the shuttering magnet, and the magnet within it is crucial. The quality of the magnet impacts the suction of the shuttering magnet , and the coating (anti-corrosion) and metal protective layer (anti-scratch) of the magnet affect its service life. Both aspects are essential. To detect the actual working suction of the shuttering magnet, professional testing equipment is needed, like the suction testing equipment before the shuttering magnet leaves the factory and the testing equipment for testing the suction (as shown in relevant figures).

2)Shell

• Currently, the shell materials of shuttering magnet available on the market are mostly steel Q235 and stainless steel 201 , 304 , 316 . Generally speaking, the thickness of the shuttering magnet plate ranges from 3 to 4 millimeters.

• When it comes to strength, steel Q235 will be better than stainless steel. However, in terms of anti-rust performance, stainless steel performs better than high-strength carbon steel. When making a purchase, you can select the appropriate material and thickness based on the actual usage scenarios.

• Moreover, attention should also be given to the frame structure of the shell. The structure that incorporates a reinforcing plate and bolt design is stronger and more durable compared to the one with direct welding.



3)Accessory

Saixin has visited numerous component factories and witnessed a large number of shuttering magnet . However, various quality issues have emerged because the quality of the selected accessories fails to meet the required standards.

The auxiliary accessories for shuttering magnet include switch indenters, springs, bolts, stainless steel rings, and so on. When making purchases, special attention must be paid to the quality of these accessories. For instance, one should focus on the dimensional accuracy of switch indenters, the performance grade of bolts, and whether the springs conform to the national standards.

The production of shuttering magnet must have standardized quality inspection procedures that cover everything from raw material procurement to processing and assembly. For example as shuttering magnet , the quality inspection procedures typically involve the following steps:

IQC (Incoming Quality Control) --- Inspection of semi-finished products --- Inspection of finished products ---- Incoming test --- OQC (Outgoing Quality Control)

Even a shuttering magnet has to pass all these tests from the stage of raw materials to becoming a finished product before it can be judged as a qualified product. If we compare the shuttering magnet to a car, the magnetic block is like the engine, which is the core component of the entire product. The switch pressure head is analogous to the steering wheel as it controls the working direction of the whole product, while the shell and screws are equivalent to the frame parts. Just as with a car, for a complete shuttering magnet, the quality of all accessories cannot be overlooked. If there is a problem with any one accessory, it will impact the working performance of the entire product. Therefore, when making purchases, we should opt for products from brands that have passed qualified quality inspections instead of blindly chasing low prices and choosing inferior products.



3、Model and Quantity

Once the supplier of shuttering magnet has been selected, the next step is to determine how to choose the appropriate shuttering magnet. This demands a comprehensive consideration of various aspects in the production process of precast concrete products, such as the usage scenarios of magnetic fixed products (whether for fixed formwork or vibrating formwork), the spacing of reinforcements, the temperature inside the steam curing kiln, the height of the mold, and the specifications and models of embedded parts, etc.

Take the shuttering magnet as an example. When laminated plates are produced on the fixed die table, it is recommended to use shuttering magnet with a suction force ranging from 600 to 800 kg. The service spacing of the shuttering magnet (generally between 1 and 2 meters) can be adjusted according to the height and thickness of the die.

In the production process of the assembly line vibration die, shuttering magnet with a suction force of 1000 kg can better meet the production requirements. When manufacturing wallboards, 1350 kg magnetic boxes can be chosen. And when producing prefabricated beams, columns or other special-shaped components, shuttering magnet with a suction force ranging from 1800 to 2100 kg can be selected and used in combination with corresponding fixtures.

With these basic data at hand, we are able to analyze the total quantity and budget for the shuttering magnet needed by a specific project.



4、Service

Products and services together embody a company's core values.

We have developed cleaning machine for shuttering magnet. This will enhance the effectiveness of shuttering magnet and extend their service life. And we will provide free technical guidance .

Meanwhile, Saixin has also established the internal quality control system of the enterprise and actively promoted industry-standard services. The aim is to provide comprehensive magnetic fixation solutions for the production of concrete components, enabling customers to use Saixin ® Brand magnetic fixed products with complete peace of mind.

Magnetic Recess Formers are essential tools in modern construction, designed to create precise recesses in concrete structures. You will find these formers invaluable as they use powerful magnets to hold their position during the concrete setting process. This magnetic adhesion ensures quick setup and easy attachment to formwork, enhancing both accuracy and efficiency on the job site. By eliminating the need for drilling holes, these formers streamline your workflow, allowing you to achieve consistent results with minimal effort. Their innovative design not only saves time but also reduces manual labor, making them a crucial component in achieving high-quality construction outcomes.


Understanding Magnetic Recess Formers
Design and Components
When you explore the design of a Magnetic Recess Former, you'll notice its two main components: the magnetic base and the recess former shape. The magnetic base plays a crucial role in securing the former to the steel molds. This strong magnetic force ensures that the former stays in place, even under the pressure of wet concrete. You can rely on this feature to maintain precise positioning throughout the setting process.

The shape and material of the recess former are equally important. Typically, these formers come in various shapes to accommodate different construction needs, such as creating spaces for anchors or fixtures. The materials used, often steel or rubber, provide durability and flexibility. This versatility allows you to choose the right former for your specific project requirements, ensuring high-quality results every time.

Functionality
Understanding how a Magnetic Recess Former functions will enhance your construction efficiency. The magnets secure the former by attaching it firmly to the mold wall. This magnetic adhesion simplifies the setup process, allowing you to position and adjust the former with ease. You won't need to drill holes, which saves time and reduces labor.

During the concrete setting, the interaction between the former and the concrete is seamless. The former holds its position, creating the desired recess without shifting. This stability ensures that the concrete sets around the former accurately, resulting in consistent and precise recess dimensions. By using these formers, you achieve not only efficiency but also improved structural integrity in your construction projects.

Benefits of Using Magnetic Recess Formers
Efficiency in Construction
When you use a Magnetic Recess Former, you significantly enhance construction efficiency. These tools save time by eliminating the need for drilling holes in molds. You can quickly attach them to formwork, which speeds up the setup process. This time-saving aspect allows you to complete projects faster, meeting tight deadlines with ease.

Moreover, Magnetic Recess Formers reduce manual labor. The powerful magnets hold the formers securely in place, so you don't need additional hands to stabilize them. This reduction in manual effort means you can allocate your workforce more effectively, focusing on other critical tasks.

Precision and Accuracy
Precision is crucial in construction, and Magnetic Recess Formers excel in this area. They ensure consistent recess dimensions, which is vital for the structural integrity of concrete elements. You achieve uniformity in every project, avoiding costly errors and rework.

The improved structural integrity provided by these formers cannot be overstated. By maintaining precise alignment and tight joints, you enhance the overall quality of the concrete casting. This precision ensures that your structures are not only aesthetically pleasing but also robust and durable.

Cost-effectiveness
Cost-effectiveness is another significant benefit of using Magnetic Recess Formers. You experience lower material waste because these formers create precise recesses without the need for additional adjustments. This efficiency reduces the amount of concrete and other materials you need, saving you money.

Additionally, the reduced need for additional tools further cuts costs. With Magnetic Recess Formers, you don't require specialized equipment for drilling or securing formers. This simplicity in the construction process translates to fewer expenses and a more streamlined workflow.

Applications of Magnetic Recess Formers
Precast Concrete Elements
Use in Beams and Columns
You will find magnetic recess formers particularly useful in the construction of precast concrete beams and columns. These formers allow you to create precise recesses for lifting anchors, which are essential for handling and positioning these heavy elements. By using magnetic adhesion, you can easily attach the formers to the mold walls before pouring the concrete. This method ensures that the recesses are accurately positioned, enhancing the quality and speed of your precast concrete projects. The versatility of these tools makes them ideal for improving accuracy and efficiency on job sites.

Application in Wall Panels
In the production of precast concrete wall panels, magnetic recess formers play a crucial role. They facilitate the positioning of lifting anchors, ensuring that the panels can be safely and efficiently handled during transportation and installation. Designed and manufactured in accordance with safety directives, these formers provide a secure and convenient solution for creating recesses in concrete. You can quickly position and remove them, making the process of stripping the mold without removing the recess former straightforward. This ease of use contributes to a more streamlined workflow and higher-quality outcomes.

Infrastructure Projects
Bridges and Tunnels
When working on infrastructure projects like bridges and tunnels, magnetic recess formers offer significant advantages. They provide a reliable method for creating recesses needed for various structural components. By attaching the formers to the mold walls, you ensure that the recesses are precisely aligned, which is critical for the structural integrity of these large-scale projects. The ability to quickly position and adjust the formers enhances the overall efficiency of the construction process, allowing you to meet project deadlines with confidence.

Roadway Construction
In roadway construction, magnetic recess formers prove invaluable for creating recesses in concrete elements such as barriers and retaining walls. These formers enable you to achieve consistent and accurate recess dimensions, which are essential for the proper installation of fixtures and anchors. The use of magnetic adhesion simplifies the setup process, reducing the need for additional tools and manual labor. By incorporating these formers into your construction practices, you can enhance both the precision and cost-effectiveness of your roadway projects.


Magnetic recess formers revolutionize your construction process by offering a precise and efficient method for creating recesses. You benefit from their ability to enhance efficiency, precision, and cost-effectiveness. These formers eliminate the need for drilling, simplifying setup and prolonging mold life. Their strong magnetic force ensures accurate positioning, leading to high-quality results with less effort. By adopting magnetic recess formers, you streamline your workflow and improve the quality of your projects. Consider integrating these innovative tools into your construction practices for superior outcomes.