Looking at the New Industry Opportunities Behind 1350kg Shuttering Magnet for Precast Concrete

 

 

Our threaded bushing magnets are designed to meet the highest standards of quality, ensuring durability and reliability. The precision engineering and high-quality materials used in their construction guarantee maximum performance and longevity, making them a dependable choice for a wide range of applications. Whether you need to hold equipment in place on manufacturing lines or mount fixtures in woodworking shops, our threaded bushing magnets provide easy installation and secure fastening. They offer a reliable and consistent magnetic force, making them a go-to solution for any industry or application. Explore our extensive selection on our website and find the perfect solution for your specific needs. Don't miss out on experiencing the strength and versatility of our threaded bushing magnets—try them today! Contact SAIXIN threaded bushing magnet factory online!  

Magnetic steel chamfer strips are designed to work with steel beds or steel faceplates and bulkheads that can be mounted to most types of precast rail-frame systems on the market.   Choose the single-sided magnetized option if attaching to one steel surface at a time, such as a steel table or steel faceplate. The double-sided magnetized option provides an extremely secure corner attachment when you’re working with two adjoining sections of steel.

When purchasing shuttering magnet with reliable quality for PC components in the situation of uneven product quality and lack of industry standards in the market, the following aspects can be considered: 1.Brand • In the prefabrication construction industry where there is fierce competition with inconsistent product standards and issues like low price and low quality, choosing suppliers with brand influence is a top choice when there's no product trial comparison. • Among many brand suppliers, it's necessary to comprehensively consider the plant equipment, production capacity, qualification certificate, quality control and R & D team of each brand supplier according to the enterprise's own development plan. 2.Quality 1)Magnet Block • Magnetic block is the core of the shuttering magnet, and the magnet within it is crucial. The quality of the magnet impacts the suction of the shuttering magnet , and the coating (anti-corrosion) and metal protective layer (anti-scratch) of the magnet affect its service life. Both aspects are essential. To detect the actual working suction of the shuttering magnet, professional testing equipment is needed, like the suction testing equipment before the shuttering magnet leaves the factory and the testing equipment for testing the suction (as shown in relevant figures). 2)Shell • Currently, the shell materials of shuttering magnet available on the market are mostly steel Q235 and stainless steel 201 , 304 , 316 . Generally speaking, the thickness of the shuttering magnet plate ranges from 3 to 4 millimeters. • When it comes to strength, steel Q235 will be better than stainless steel. However, in terms of anti-rust performance, stainless steel performs better than high-strength carbon steel. When making a purchase, you can select the appropriate material and thickness based on the actual usage scenarios. • Moreover, attention should also be given to the frame structure of the shell. The structure that incorporates a reinforcing plate and bolt design is stronger and more durable compared to the one with direct welding.   3)Accessory Saixin has visited numerous component factories and witnessed a large number of shuttering magnet . However, various quality issues have emerged because the quality of the selected accessories fails to meet the required standards. The auxiliary accessories for shuttering magnet include switch indenters, springs, bolts, stainless steel rings, and so on. When making purchases, special attention must be paid to the quality of these accessories. For instance, one should focus on the dimensional accuracy of switch indenters, the performance grade of bolts, and whether the springs conform to the national standards. The production of shuttering magnet must have standardized quality inspection procedures that cover everything from raw material procurement to processing and assembly. For example as shuttering magnet ,  the quality inspection procedures typically involve the following steps: IQC (Incoming Quality Control) --- Inspection of semi-finished products --- Inspection of finished products ---- Incoming test --- OQC (Outgoing Quality Control) Even a shuttering magnet has to pass all these tests from the stage of raw materials to becoming a finished product before it can be judged as a qualified product. If we compare the shuttering magnet to a car, the magnetic block is like the engine, which is the core component of the entire product. The switch pressure head is analogous to the steering wheel as it controls the working direction of the whole product, while the shell and screws are equivalent to the frame parts. Just as with a car, for a complete shuttering magnet, the quality of all accessories cannot be overlooked. If there is a problem with any one accessory, it will impact the working performance of the entire product. Therefore, when making purchases, we should opt for products from brands that have passed qualified quality inspections instead of blindly chasing low prices and choosing inferior products.   3、Model and Quantity Once the supplier of shuttering magnet has been selected, the next step is to determine how to choose the appropriate shuttering magnet. This demands a comprehensive consideration of various aspects in the production process of precast concrete products, such as the usage scenarios of magnetic fixed products (whether for fixed formwork or vibrating formwork), the spacing of reinforcements, the temperature inside the steam curing kiln, the height of the mold, and the specifications and models of embedded parts, etc. Take the shuttering magnet as an example. When laminated plates are produced on the fixed die table, it is recommended to use shuttering magnet with a suction force ranging from 600 to 800 kg. The service spacing of the shuttering magnet (generally between 1 and 2 meters) can be adjusted according to the height and thickness of the die. In the production process of the assembly line vibration die, shuttering magnet with a suction force of 1000 kg can better meet the production requirements. When manufacturing wallboards, 1350 kg magnetic boxes can be chosen. And when producing prefabricated beams, columns or other special-shaped components, shuttering magnet with a suction force ranging from 1800 to 2100 kg can be selected and used in combination with corresponding fixtures. With these basic data at hand, we are able to analyze the total quantity and budget for the shuttering magnet needed by a specific project.   4、Service Products and services together embody a company's core values. We have developed cleaning machine for shuttering magnet. This will enhance the effectiveness of shuttering magnet and extend their service life. And we will provide free technical guidance . Meanwhile, Saixin has also established the internal quality control system of the enterprise and actively promoted industry-standard services. The aim is to provide comprehensive magnetic fixation solutions for the production of concrete components, enabling customers to use Saixin ® Brand magnetic fixed products with complete peace of mind.  

Cleaning and maintaining shuttering magnets is crucial for their longevity and performance. You must ensure that these magnets remain in optimal condition to avoid reduced magnetic strength caused by repeated use and physical wear. Corrosion and rust, especially from exposure to moisture or chemicals, can degrade their effectiveness. Regular maintenance, including the use of a Magnetic Box Cleaning Machine, helps prevent these issues. This machine efficiently removes iron filings and concrete slurry, ensuring your shuttering magnets stay effective for future use. Effective Cleaning Procedures for Shuttering Magnets Maintaining shuttering magnets involves regular cleaning to ensure their optimal performance. You should follow a structured cleaning routine to keep these magnets in top condition. Recommended Cleaning Frequency Daily Maintenance Daily maintenance is essential for shuttering magnets. After each use, you should remove any concrete residue and debris. This simple step prevents buildup that can affect the magnet's performance. Inspect the magnet surface for any signs of wear or damage. Ensure that springs and moving parts function properly. This daily routine helps maintain the magnet's strong force and extends its lifespan. Weekly Deep Cleaning In addition to daily maintenance, a weekly deep cleaning is crucial. This involves a more thorough inspection and cleaning process. Use a Magnetic Box Cleaning Machine to remove stubborn iron filings and concrete slurry. This machine ensures that your magnets remain effective and ready for future projects. Regular deep cleaning prevents issues like rust and corrosion, which can degrade the magnet's strength over time.   Cleaning Methods and Tools Manual Cleaning Techniques Manual cleaning techniques involve using brushes and cloths to wipe down the magnet surfaces. You should focus on areas where debris tends to accumulate. While manual cleaning is effective for daily maintenance, it may not reach all crevices where dirt hides. Therefore, combining manual methods with machine cleaning offers the best results. Using a Magnetic Box Cleaning Machine The Magnetic Box Cleaning Machine is an invaluable tool for maintaining shuttering magnets. It automates the cleaning process, ensuring thorough removal of contaminants. This machine is designed to handle large volumes, making it ideal for construction applications. By using this machine, you reduce downtime and enhance the efficiency of your magnets. It keeps the magnetic force at its peak, ensuring consistent performance.   Impact of Environmental Conditions on Maintenance Effects of Temperature Variations High Temperature High temperatures can significantly affect the performance of shuttering magnets. When exposed to excessive heat, magnets may lose their magnetic strength. This loss occurs because heat can cause the magnetic domains within the magnet to become misaligned. To prevent this, you should store your magnets in a cool, dry place. Avoid placing them near heat sources or in direct sunlight. Regular inspections help identify any signs of heat damage early, allowing for timely intervention. Low Temperature   Low temperatures also impact magnet performance, though differently. Cold environments can make magnets brittle, increasing the risk of physical damage. You should handle magnets with care in such conditions to avoid chipping or cracking. Proper storage in a temperature-controlled environment helps maintain their integrity. By keeping magnets away from extreme cold, you ensure they remain effective and durable.   Influence of Humidity Levels High Humidity High humidity poses a threat to shuttering magnets by promoting rust and corrosion. Moisture in the air can lead to oxidation, which weakens the magnet's surface and reduces its effectiveness. To combat this, store magnets in a dry area with controlled humidity levels. Using desiccants or dehumidifiers can help maintain a suitable environment. Regular cleaning and maintenance also prevent moisture buildup, preserving the magnet's strength. Low Humidity   While low humidity is generally less harmful, it can still affect magnets. Extremely dry conditions may lead to static buildup, which can interfere with magnetic performance. You should monitor the storage environment to ensure it remains balanced. Maintaining moderate humidity levels helps prevent static issues and keeps magnets functioning optimally. Regular checks and adjustments to the storage conditions ensure long-term reliability and efficiency of your shuttering magnets.   Solutions for Difficult-to-Remove Dirt Types of Stubborn Dirt and Compounds Concrete Residue Concrete residue often clings to shuttering magnets after use. This residue can harden over time, making it difficult to remove. You should address this issue promptly to prevent buildup. Regular cleaning helps maintain the magnet's effectiveness. Use appropriate tools to scrape off any hardened concrete. This ensures that your magnets remain in optimal condition for future projects. Rust and Corrosion   Rust and corrosion pose significant threats to shuttering magnets. These issues arise from exposure to moisture and chemicals. You should inspect your magnets regularly for signs of rust. Early detection allows for timely intervention. Addressing rust promptly prevents further damage. This practice extends the lifespan of your magnets and maintains their performance.   Role of Regular Cleaning in Prevention Extending Magnet Life Regular cleaning significantly extends the life of shuttering magnets. By removing dirt and debris, you prevent buildup that can lead to wear and tear. The Magnetic Box Cleaning Machine offers an efficient solution for maintaining cleanliness. This machine ensures thorough cleaning, preserving the magnet's integrity and extending its lifespan.   Ensuring Optimal Performance Maintaining optimal performance requires consistent care and attention. Regular cleaning keeps the magnetic force strong and reliable. You should incorporate both manual and mechanical cleaning methods into your routine. The Magnetic Box Cleaning Machine automates the process, ensuring comprehensive removal of contaminants. This practice not only enhances performance but also reduces the risk of failures.   Regular cleaning and maintenance of shuttering magnets are essential for their longevity and performance. By incorporating the Magnetic Box Cleaning Machine into your routine, you ensure thorough removal of contaminants, which keeps the magnets in optimal condition. This machine not only enhances the efficiency of your cleaning efforts but also extends the lifespan of your magnets. Adopting best practices for shuttering magnet care will maintain their strong magnetic force, ensuring consistent performance for every project. Remember, a well-maintained magnet is a reliable tool in your construction endeavors.