Shuttering Magnets Suppliers in-depth Demand Report
shuttering magnets suppliers is the excellent offspring of NINGBO SAIXIN MAGNETIC TECHNOLOGY CO.,LTD. This product, adopting the most advanced R&D technology, is precisely manufactured based on the needs of customers. It has various specifications and styles available. Having been tested several times, it has the performance of durability and functionality, and is proved to be long-lasting in use. Moreover, the appearance of the product is appealing, making it more competitive.
In order to bring awareness to SAIXIN, we make ourselves available to our customers. We frequently attend conferences and events in the industry, allowing customers to closely interact with us, test our products and feel our service in person. We strongly believe that face-to-face contact is more effective in transferring the message and building a relationship. Our brand now becomes more recognizable in the global market.
In Saixin Magnetic, customers can not only get excellent products including shuttering magnets suppliers but also thoughtful shipping service. By cooperating with credible logistics companies, we ensure the products delivered to customers under the perfect condition.
1. Structure
Made of permanent high-performance magnetic neodymium Iron Boron magnetic components, spring screw connection accessories, stainless steel 201 or 304 button, Shell Assembly.
2. Operating principle
The magnetic box is opened and closed by connecting the screw to the stainless steel button switch by using the adsorption force between the NDFEB magnetic core and the steel mould table. Single or double-sided bayonet design, can be directly stuck in the l-shaped angle die, the two-sided side equipped with 8.8-grade high-strength.
Adjustable fastening screw, directly press down to fix the steel side die, thereby strengthening the connection between the magnetic box and the angle steel, effective Prevention of mold displacement.
3. Use Method
When in use, move the magnetic box to a suitable position that needs to be fixed, press the button to make the magnetic core tightly adsorb on the steel mould table. At the same time clamp steel clamping die, tighten the side screw. Or through other connected accessories such as pressure plate to complete the fastening, complete the installation.
When the component production is finished, it is necessary to use the professional magnetic box crowbar to pry up the button and release the magnetism of the magnetic box so as to complete the disassembly or shift of the magnetic box.
4. The connection between the magnetic box and the steel mould table is mainly of the following two types:
1. High-strength fastening screws are directly pressed down
2. Extend The platen to secure
5. Performance characteristics
STAINLESS STEEL SHELL, Super Corrosion Resistance, greatly extended the service life of the magnetic box.
HIGH-PERFORMANCE ND-FE-B magnet, strong suction, can be firmly fixed on the steel mold, prevent edge mold displacement. In addition, ndfeb material is a permanent strong magnetic, so in principle can be used permanently, non-demagnetization (room temperature work ≤80℃ )
By using stainless steel sleeve or epoxy glue to fill between the magnet and the iron parts, the magnet is effectively protected from the magnetic loss caused by collision and corrosion.
6.Specifications
450 ~ 2100kg suction, according to the actual mold needs to make the best suction magnetic box. The main suction type of domestic prefabricated component factory is 800KG stainless steel magnetic box, 1000KG stainless steel fixed magnetic box, 2100KG stainless steel magnetic box, etc.
7. application
Generally used for steel mold, aluminum mold, plywood wood side mold most of the mold, placed on the steel mold production of various precast concrete components. Widely used in precast stairs, external wall panels, internal wall panels, balconies and other precast components of the production.
8. Points for attention
The fastening nut can not be adjusted down, otherwise the magnetic box top open joint surface too much lead to insufficient adsorption caused by edge displacement.
The steel die surface of the magnetic box should be flat, and cleaned up before each use. There should be no concrete residue or other particles, so as not to affect the connection between the magnetic core and the die plate, and affect the fixing strength.
Before and after use magnet box , the contact surface of the magnetic core must be cleaned, and there must be no concrete or iron filings sticking on the surface, which will affect the adsorption force.
Clean the concrete and oil on the assembly regularly, and oil the guide bar regularly to ensure the smooth opening and closing of the core.
Do not use hammer and other hard objects, or free fall to the steel surface, otherwise the magnetic core itself strong adsorption may damage the use of the box, or even cause the magnetic core dislocation, damage the magnetic box.
Made of permanent high-performance magnetic neodymium Iron Boron magnetic components, spring screw connection accessories, stainless steel 201 or 304 button, Shell Assembly.
2. Operating principle
The magnetic box is opened and closed by connecting the screw to the stainless steel button switch by using the adsorption force between the NDFEB magnetic core and the steel mould table. Single or double-sided bayonet design, can be directly stuck in the l-shaped angle die, the two-sided side equipped with 8.8-grade high-strength.
Adjustable fastening screw, directly press down to fix the steel side die, thereby strengthening the connection between the magnetic box and the angle steel, effective Prevention of mold displacement.
3. Use Method
When in use, move the magnetic box to a suitable position that needs to be fixed, press the button to make the magnetic core tightly adsorb on the steel mould table. At the same time clamp steel clamping die, tighten the side screw. Or through other connected accessories such as pressure plate to complete the fastening, complete the installation.
When the component production is finished, it is necessary to use the professional magnetic box crowbar to pry up the button and release the magnetism of the magnetic box so as to complete the disassembly or shift of the magnetic box.
4. The connection between the magnetic box and the steel mould table is mainly of the following two types:
1. High-strength fastening screws are directly pressed down
2. Extend The platen to secure
5. Performance characteristics
STAINLESS STEEL SHELL, Super Corrosion Resistance, greatly extended the service life of the magnetic box.
HIGH-PERFORMANCE ND-FE-B magnet, strong suction, can be firmly fixed on the steel mold, prevent edge mold displacement. In addition, ndfeb material is a permanent strong magnetic, so in principle can be used permanently, non-demagnetization (room temperature work ≤80℃ )
By using stainless steel sleeve or epoxy glue to fill between the magnet and the iron parts, the magnet is effectively protected from the magnetic loss caused by collision and corrosion.
6.Specifications
450 ~ 2100kg suction, according to the actual mold needs to make the best suction magnetic box. The main suction type of domestic prefabricated component factory is 800KG stainless steel magnetic box, 1000KG stainless steel fixed magnetic box, 2100KG stainless steel magnetic box, etc.
7. application
Generally used for steel mold, aluminum mold, plywood wood side mold most of the mold, placed on the steel mold production of various precast concrete components. Widely used in precast stairs, external wall panels, internal wall panels, balconies and other precast components of the production.
8. Points for attention
The fastening nut can not be adjusted down, otherwise the magnetic box top open joint surface too much lead to insufficient adsorption caused by edge displacement.
The steel die surface of the magnetic box should be flat, and cleaned up before each use. There should be no concrete residue or other particles, so as not to affect the connection between the magnetic core and the die plate, and affect the fixing strength.
Before and after use magnet box , the contact surface of the magnetic core must be cleaned, and there must be no concrete or iron filings sticking on the surface, which will affect the adsorption force.
Clean the concrete and oil on the assembly regularly, and oil the guide bar regularly to ensure the smooth opening and closing of the core.
Do not use hammer and other hard objects, or free fall to the steel surface, otherwise the magnetic core itself strong adsorption may damage the use of the box, or even cause the magnetic core dislocation, damage the magnetic box.
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With the development of the construction industry, precast concrete has been regarded as a new generation of construction materials. This construction method has been widely used in many countries around the world. Precast shuttering magnets are one of the most important accessories for precast concrete formwork. It can fix the side rails when pouring concrete to prevent cement from flowing out. SAIXIN shuttering magnets are suitable for various formwork structures such as wood formwork and steel formwork.
It consists of a switchable neodymium shuttering magnet unit, shell with magnetic block and fixing screws .The neodymium magnet and steel plate form a magnetic circuit with a strong attraction force, which is used to fix wooden or steel formwork.There is a control button on the top of the precast concrete magnet. When you press the button, this magnet uses the magnetic circuit holds the formwork firmly on the steel plate.
When you turn off the button, you can easily change magnets position. The two universal threaded holes on the top of the formwork magnet can be equipped with various adapters. You can use our products according to your needs.
It consists of a switchable neodymium shuttering magnet unit, shell with magnetic block and fixing screws .The neodymium magnet and steel plate form a magnetic circuit with a strong attraction force, which is used to fix wooden or steel formwork.There is a control button on the top of the precast concrete magnet. When you press the button, this magnet uses the magnetic circuit holds the formwork firmly on the steel plate.
When you turn off the button, you can easily change magnets position. The two universal threaded holes on the top of the formwork magnet can be equipped with various adapters. You can use our products according to your needs.
Cleaning and maintaining shuttering magnets is crucial for their longevity and performance. You must ensure that these magnets remain in optimal condition to avoid reduced magnetic strength caused by repeated use and physical wear. Corrosion and rust, especially from exposure to moisture or chemicals, can degrade their effectiveness. Regular maintenance, including the use of a Magnetic Box Cleaning Machine, helps prevent these issues. This machine efficiently removes iron filings and concrete slurry, ensuring your shuttering magnets stay effective for future use.
Effective Cleaning Procedures for Shuttering Magnets
Maintaining shuttering magnets involves regular cleaning to ensure their optimal performance. You should follow a structured cleaning routine to keep these magnets in top condition.
Recommended Cleaning Frequency
Daily Maintenance
Daily maintenance is essential for shuttering magnets. After each use, you should remove any concrete residue and debris. This simple step prevents buildup that can affect the magnet's performance. Inspect the magnet surface for any signs of wear or damage. Ensure that springs and moving parts function properly. This daily routine helps maintain the magnet's strong force and extends its lifespan.
Weekly Deep Cleaning
In addition to daily maintenance, a weekly deep cleaning is crucial. This involves a more thorough inspection and cleaning process. Use a Magnetic Box Cleaning Machine to remove stubborn iron filings and concrete slurry. This machine ensures that your magnets remain effective and ready for future projects. Regular deep cleaning prevents issues like rust and corrosion, which can degrade the magnet's strength over time.
Cleaning Methods and Tools
Manual Cleaning Techniques
Manual cleaning techniques involve using brushes and cloths to wipe down the magnet surfaces. You should focus on areas where debris tends to accumulate. While manual cleaning is effective for daily maintenance, it may not reach all crevices where dirt hides. Therefore, combining manual methods with machine cleaning offers the best results.
Using a Magnetic Box Cleaning Machine
The Magnetic Box Cleaning Machine is an invaluable tool for maintaining shuttering magnets. It automates the cleaning process, ensuring thorough removal of contaminants. This machine is designed to handle large volumes, making it ideal for construction applications. By using this machine, you reduce downtime and enhance the efficiency of your magnets. It keeps the magnetic force at its peak, ensuring consistent performance.
Impact of Environmental Conditions on Maintenance
Effects of Temperature Variations
High Temperature
High temperatures can significantly affect the performance of shuttering magnets. When exposed to excessive heat, magnets may lose their magnetic strength. This loss occurs because heat can cause the magnetic domains within the magnet to become misaligned. To prevent this, you should store your magnets in a cool, dry place. Avoid placing them near heat sources or in direct sunlight. Regular inspections help identify any signs of heat damage early, allowing for timely intervention.
Low Temperature
Low temperatures also impact magnet performance, though differently. Cold environments can make magnets brittle, increasing the risk of physical damage. You should handle magnets with care in such conditions to avoid chipping or cracking. Proper storage in a temperature-controlled environment helps maintain their integrity. By keeping magnets away from extreme cold, you ensure they remain effective and durable.
Influence of Humidity Levels
High Humidity
High humidity poses a threat to shuttering magnets by promoting rust and corrosion. Moisture in the air can lead to oxidation, which weakens the magnet's surface and reduces its effectiveness. To combat this, store magnets in a dry area with controlled humidity levels. Using desiccants or dehumidifiers can help maintain a suitable environment. Regular cleaning and maintenance also prevent moisture buildup, preserving the magnet's strength.
Low Humidity
While low humidity is generally less harmful, it can still affect magnets. Extremely dry conditions may lead to static buildup, which can interfere with magnetic performance. You should monitor the storage environment to ensure it remains balanced. Maintaining moderate humidity levels helps prevent static issues and keeps magnets functioning optimally. Regular checks and adjustments to the storage conditions ensure long-term reliability and efficiency of your shuttering magnets.
Solutions for Difficult-to-Remove Dirt
Types of Stubborn Dirt and Compounds
Concrete Residue
Concrete residue often clings to shuttering magnets after use. This residue can harden over time, making it difficult to remove. You should address this issue promptly to prevent buildup. Regular cleaning helps maintain the magnet's effectiveness. Use appropriate tools to scrape off any hardened concrete. This ensures that your magnets remain in optimal condition for future projects.
Rust and Corrosion
Rust and corrosion pose significant threats to shuttering magnets. These issues arise from exposure to moisture and chemicals. You should inspect your magnets regularly for signs of rust. Early detection allows for timely intervention. Addressing rust promptly prevents further damage. This practice extends the lifespan of your magnets and maintains their performance.
Role of Regular Cleaning in Prevention
Extending Magnet Life
Regular cleaning significantly extends the life of shuttering magnets. By removing dirt and debris, you prevent buildup that can lead to wear and tear. The Magnetic Box Cleaning Machine offers an efficient solution for maintaining cleanliness. This machine ensures thorough cleaning, preserving the magnet's integrity and extending its lifespan.
Ensuring Optimal Performance
Maintaining optimal performance requires consistent care and attention. Regular cleaning keeps the magnetic force strong and reliable. You should incorporate both manual and mechanical cleaning methods into your routine. The Magnetic Box Cleaning Machine automates the process, ensuring comprehensive removal of contaminants. This practice not only enhances performance but also reduces the risk of failures.
Regular cleaning and maintenance of shuttering magnets are essential for their longevity and performance. By incorporating the Magnetic Box Cleaning Machine into your routine, you ensure thorough removal of contaminants, which keeps the magnets in optimal condition. This machine not only enhances the efficiency of your cleaning efforts but also extends the lifespan of your magnets. Adopting best practices for shuttering magnet care will maintain their strong magnetic force, ensuring consistent performance for every project. Remember, a well-maintained magnet is a reliable tool in your construction endeavors.
Effective Cleaning Procedures for Shuttering Magnets
Maintaining shuttering magnets involves regular cleaning to ensure their optimal performance. You should follow a structured cleaning routine to keep these magnets in top condition.
Recommended Cleaning Frequency
Daily Maintenance
Daily maintenance is essential for shuttering magnets. After each use, you should remove any concrete residue and debris. This simple step prevents buildup that can affect the magnet's performance. Inspect the magnet surface for any signs of wear or damage. Ensure that springs and moving parts function properly. This daily routine helps maintain the magnet's strong force and extends its lifespan.
Weekly Deep Cleaning
In addition to daily maintenance, a weekly deep cleaning is crucial. This involves a more thorough inspection and cleaning process. Use a Magnetic Box Cleaning Machine to remove stubborn iron filings and concrete slurry. This machine ensures that your magnets remain effective and ready for future projects. Regular deep cleaning prevents issues like rust and corrosion, which can degrade the magnet's strength over time.
Cleaning Methods and Tools
Manual Cleaning Techniques
Manual cleaning techniques involve using brushes and cloths to wipe down the magnet surfaces. You should focus on areas where debris tends to accumulate. While manual cleaning is effective for daily maintenance, it may not reach all crevices where dirt hides. Therefore, combining manual methods with machine cleaning offers the best results.
Using a Magnetic Box Cleaning Machine
The Magnetic Box Cleaning Machine is an invaluable tool for maintaining shuttering magnets. It automates the cleaning process, ensuring thorough removal of contaminants. This machine is designed to handle large volumes, making it ideal for construction applications. By using this machine, you reduce downtime and enhance the efficiency of your magnets. It keeps the magnetic force at its peak, ensuring consistent performance.
Impact of Environmental Conditions on Maintenance
Effects of Temperature Variations
High Temperature
High temperatures can significantly affect the performance of shuttering magnets. When exposed to excessive heat, magnets may lose their magnetic strength. This loss occurs because heat can cause the magnetic domains within the magnet to become misaligned. To prevent this, you should store your magnets in a cool, dry place. Avoid placing them near heat sources or in direct sunlight. Regular inspections help identify any signs of heat damage early, allowing for timely intervention.
Low Temperature
Low temperatures also impact magnet performance, though differently. Cold environments can make magnets brittle, increasing the risk of physical damage. You should handle magnets with care in such conditions to avoid chipping or cracking. Proper storage in a temperature-controlled environment helps maintain their integrity. By keeping magnets away from extreme cold, you ensure they remain effective and durable.
Influence of Humidity Levels
High Humidity
High humidity poses a threat to shuttering magnets by promoting rust and corrosion. Moisture in the air can lead to oxidation, which weakens the magnet's surface and reduces its effectiveness. To combat this, store magnets in a dry area with controlled humidity levels. Using desiccants or dehumidifiers can help maintain a suitable environment. Regular cleaning and maintenance also prevent moisture buildup, preserving the magnet's strength.
Low Humidity
While low humidity is generally less harmful, it can still affect magnets. Extremely dry conditions may lead to static buildup, which can interfere with magnetic performance. You should monitor the storage environment to ensure it remains balanced. Maintaining moderate humidity levels helps prevent static issues and keeps magnets functioning optimally. Regular checks and adjustments to the storage conditions ensure long-term reliability and efficiency of your shuttering magnets.
Solutions for Difficult-to-Remove Dirt
Types of Stubborn Dirt and Compounds
Concrete Residue
Concrete residue often clings to shuttering magnets after use. This residue can harden over time, making it difficult to remove. You should address this issue promptly to prevent buildup. Regular cleaning helps maintain the magnet's effectiveness. Use appropriate tools to scrape off any hardened concrete. This ensures that your magnets remain in optimal condition for future projects.
Rust and Corrosion
Rust and corrosion pose significant threats to shuttering magnets. These issues arise from exposure to moisture and chemicals. You should inspect your magnets regularly for signs of rust. Early detection allows for timely intervention. Addressing rust promptly prevents further damage. This practice extends the lifespan of your magnets and maintains their performance.
Role of Regular Cleaning in Prevention
Extending Magnet Life
Regular cleaning significantly extends the life of shuttering magnets. By removing dirt and debris, you prevent buildup that can lead to wear and tear. The Magnetic Box Cleaning Machine offers an efficient solution for maintaining cleanliness. This machine ensures thorough cleaning, preserving the magnet's integrity and extending its lifespan.
Ensuring Optimal Performance
Maintaining optimal performance requires consistent care and attention. Regular cleaning keeps the magnetic force strong and reliable. You should incorporate both manual and mechanical cleaning methods into your routine. The Magnetic Box Cleaning Machine automates the process, ensuring comprehensive removal of contaminants. This practice not only enhances performance but also reduces the risk of failures.
Regular cleaning and maintenance of shuttering magnets are essential for their longevity and performance. By incorporating the Magnetic Box Cleaning Machine into your routine, you ensure thorough removal of contaminants, which keeps the magnets in optimal condition. This machine not only enhances the efficiency of your cleaning efforts but also extends the lifespan of your magnets. Adopting best practices for shuttering magnet care will maintain their strong magnetic force, ensuring consistent performance for every project. Remember, a well-maintained magnet is a reliable tool in your construction endeavors.
Maintaining and fixing shuttering magnet is crucial for ensuring smooth operations in precast concrete applications. You need to keep these tools in top condition to prevent downtime and maintain their functionality. Regular maintenance not only extends the lifespan of shuttering magnet but also enhances their performance. By taking proactive steps to maintain and fix any issues, you can avoid unexpected breakdowns and costly repairs. Proper care ensures that your magnetic boxes remain reliable and efficient, effectively supporting your projects.
Understanding Shuttering Magnet
What Are shuttering magnet?
Shuttering magnet, also known as a concrete magnet or permanent fixture magnet, is widely used in the precast concrete industry. It consists of a stainless - steel or Steel and neodymium magnets. Using its strong magnetic force to secure precast concrete formwork during concrete pouring. For example, it can fix metal profiles for making molds of concrete floor slabs, as well as steel panels, beams, doors, and molds. Shuttering magnets are easy to operate, offer precise positioning, and have a strong adsorption force, typically ranging from 450 kilograms to 2100 kilograms. They also protect the formwork surface by eliminating the need for welding or bolting.Role in Precast Concrete Applications
In the realm of precast concrete applications,shuttering magnet play a crucial role. They are essential tools used to fix formwork to the casting bed during the production process. By securing the formwork, shuttering magnet ensure that the concrete sets in the desired shape and size. This precision is vital for maintaining the integrity and quality of the final product. You rely on shuttering magnet to streamline the production process, reduce errors, and enhance efficiency. Properly maintained shuttering magnet contribute significantly to the success of precast concrete projects, ensuring that each piece meets the required specifications and standards.
How to Maintain Shuttering Magnet
Regular Cleaning
Importance of Keeping the Shuttering Magnet Clean
Keeping your shuttering magnet clean is essential for their optimal performance. Dirt and debris can accumulate on the magnetic surfaces, reducing their effectiveness. A clean shuttering magnet ensures a strong hold, which is crucial for maintaining the integrity of your projects. Regular cleaning helps you maintain and fix any potential issues before they escalate, ensuring that your shuttering magnet function efficiently.
Methods for Removing Debris
The cleaning machine is an essential device for maintaining shuttering magnet. When in operation, it first employs a powerful dust - collection system. This system can strongly suction various tiny metal debris and dust adsorbed on the surface and in the gaps of the shuttering magnet, preventing these impurities from affecting the performance of the shuttering magnet. Subsequently, the mechanical brush components of the cleaning machine start to work. With precisely controlled rotational force, they meticulously scrub the stubborn dirt inside . ensuring that every corner is thoroughly cleaned. The entire cleaning process is highly efficient and intelligent. It not only significantly improves the cleaning effect of the shuttering magnet and extends its service life but also ensures the stable operation of the shuttering magnet in subsequent work, providing reliable support for industrial production.
Inspection Routine
How to Inspect for Wear and Tear
Inspecting your shuttering magnet regularly helps you identify wear and tear early. Look for signs of damage, such as cracks or magnet damage, which can affect performance. Check the magnetic strength by testing to hold objects securely. If you notice any issues, address them promptly to maintain and fix its functionality. Regular inspections ensure that shuttering magnet remain reliable.
Tools Needed for Inspection
We develop testing machine can test suction , This innovative device is designed to accurately measure the suction force of shuttering magnet . By using advanced sensor technology, it can precisely detect and display the data, providing reliable support for quality control and performance evaluation. Whether in research and development or production processes, our shuttering magnet Tensile Tester helps ensure that meet the required suction force standards, enhancing their overall reliability and functionality.
Preventive Measures for Longevity
Proper Usage
To ensure the longevity of your magnetic boxes, you must use them correctly. Handle them with care to avoid unnecessary impacts that could damage the magnets. Proper usage not only extends the life of your magnetic boxes but also enhances their performance and reliability.
Storage Tips
Storing your shuttering magnet properly is crucial for maintaining their condition. Keep them in a dry, cool place to prevent moisture and heat from affecting the magnets. Avoid stacking heavy objects on top of them, as this can cause deformation or damage. If possible, store them in their original packaging or a protective cover to shield them from dust and debris. Shuttering magnet are sustainable and ecological, making them an excellent choice for long-term use. By following these storage tips, you ensure that shuttering magnet remain in top condition, ready to serve your needs whenever required.
To maintain and fix shuttering magnet effectively, regular cleaning, inspection, and lubrication keep shuttering magnet in top condition. Address issues promptly to avoid downtime and ensure smooth operations. Proper usage and storage extend the life of shuttering magnet, enhancing their performance. By taking these steps, you ensure that shuttering magnet remain reliable and efficient, supporting your projects seamlessly. Remember, proactive care not only saves time but also reduces costs in the long run.
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we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
We have been designing and producing shuttering magnets and magnetic assemblies for precast concrete for 17 years
Links
Contact Us
Contact: Kraft Xie
Tel: +86 13967814013
Email:sales@shuttering-magnets.com
WhatsApp: +86 13967814013
Address: Building 28, Yinggong Intelligent Manufacturing Industrial Park, Heyi Village, Jiangshan Town, Yinzhou District, Ningbo
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