China 2100kg Shuttering Magnet: Things You May Want to Know

1. Structure
　　Made of permanent high-performance magnetic neodymium Iron Boron magnetic components, spring screw connection accessories, stainless steel 201 or 304 button, Shell Assembly.
　　
2. Operating principle
　　The magnetic box is opened and closed by connecting the screw to the stainless steel button switch by using the adsorption force between the NDFEB magnetic core and the steel mould table. Single or double-sided bayonet design, can be directly stuck in the l-shaped angle die, the two-sided side equipped with 8.8-grade high-strength.
　　Adjustable fastening screw, directly press down to fix the steel side die, thereby strengthening the connection between the magnetic box and the angle steel, effective Prevention of mold displacement.


3. Use Method
　　When in use, move the magnetic box to a suitable position that needs to be fixed, press the button to make the magnetic core tightly adsorb on the steel mould table. At the same time clamp steel clamping die, tighten the side screw. Or through other connected accessories such as pressure plate to complete the fastening, complete the installation.
　　When the component production is finished, it is necessary to use the professional magnetic box crowbar to pry up the button and release the magnetism of the magnetic box so as to complete the disassembly or shift of the magnetic box.

4. The connection between the magnetic box and the steel mould table is mainly of the following two types:
　　1. High-strength fastening screws are directly pressed down
　　2. Extend The platen to secure

5. Performance characteristics
　　STAINLESS STEEL SHELL, Super Corrosion Resistance, greatly extended the service life of the magnetic box.
　　HIGH-PERFORMANCE ND-FE-B magnet, strong suction, can be firmly fixed on the steel mold, prevent edge mold displacement. In addition, ndfeb material is a permanent strong magnetic, so in principle can be used permanently, non-demagnetization (room temperature work ≤80℃ )
　　By using stainless steel sleeve or epoxy glue to fill between the magnet and the iron parts, the magnet is effectively protected from the magnetic loss caused by collision and corrosion.

6.Specifications
　　450 ~ 2100kg suction, according to the actual mold needs to make the best suction magnetic box. The main suction type of domestic prefabricated component factory is 800KG stainless steel magnetic box, 1000KG stainless steel fixed magnetic box, 2100KG stainless steel magnetic box, etc.

7. application
　　Generally used for steel mold, aluminum mold, plywood wood side mold most of the mold, placed on the steel mold production of various precast concrete components. Widely used in precast stairs, external wall panels, internal wall panels, balconies and other precast components of the production.

8. Points for attention
　　The fastening nut can not be adjusted down, otherwise the magnetic box top open joint surface too much lead to insufficient adsorption caused by edge displacement.
　　The steel die surface of the magnetic box should be flat, and cleaned up before each use. There should be no concrete residue or other particles, so as not to affect the connection between the magnetic core and the die plate, and affect the fixing strength.
　　Before and after use magnet box , the contact surface of the magnetic core must be cleaned, and there must be no concrete or iron filings sticking on the surface, which will affect the adsorption force.
　　Clean the concrete and oil on the assembly regularly, and oil the guide bar regularly to ensure the smooth opening and closing of the core.
　　Do not use hammer and other hard objects, or free fall to the steel surface, otherwise the magnetic core itself strong adsorption may damage the use of the box, or even cause the magnetic core dislocation, damage the magnetic box.

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Magnetic steel chamfer strips are designed to work with steel beds or steel faceplates and bulkheads that can be mounted to most types of precast rail-frame systems on the market.

Choose the single-sided magnetized option if attaching to one steel surface at a time, such as a steel table or steel faceplate. The double-sided magnetized option provides an extremely secure corner attachment when you’re working with two adjoining sections of steel.

After four years , Bauma CHINA had been held in Shanghai from Nov.26th to 29th . The total area of this exhibition exceeds 330000 square meteres .There are 3542 exhibitors from 32 countries and regions ,and 2800+ new sample are gathered here .NINGBO SAIXIN also participated in the exhibition at booth E7.161 with innovative products and high-quality services .

BAUMA CHINA


As the first demostic manufacturer to mass produce shuttering magnet ,NINGBO SAIXIN has been committed to the research and production of magnetic fixing devices in PC component templates for the past 16 years.Our main products are shuttering magnet , magnetic formwork , magnetic chamfer strips,and different kinds of magnet for precast accessories .

At this exhibition , Kraft Xie lead foreign trade team and technical experts to explain the excellent performance of SAIXIN products. And con duct commercial and technical exchanges on site . Many customers visited our booth and we communicated together to seek future cooperation opportunities.

SAIXIN look forward to working with hand in hand to reach new heights and start a new journey together.

Maintaining and fixing shuttering magnet is crucial for ensuring smooth operations in precast concrete applications. You need to keep these tools in top condition to prevent downtime and maintain their functionality. Regular maintenance not only extends the lifespan of shuttering magnet but also enhances their performance. By taking proactive steps to maintain and fix any issues, you can avoid unexpected breakdowns and costly repairs. Proper care ensures that your magnetic boxes remain reliable and efficient, effectively supporting your projects.

Understanding Shuttering Magnet
What Are shuttering magnet?
Shuttering magnet, also known as a concrete magnet or permanent fixture magnet, is widely used in the precast concrete industry. It consists of a stainless - steel or Steel and neodymium magnets. Using its strong magnetic force to secure precast concrete formwork during concrete pouring. For example, it can fix metal profiles for making molds of concrete floor slabs, as well as steel panels, beams, doors, and molds. Shuttering magnets are easy to operate, offer precise positioning, and have a strong adsorption force, typically ranging from 450 kilograms to 2100 kilograms. They also protect the formwork surface by eliminating the need for welding or bolting.Role in Precast Concrete Applications
In the realm of precast concrete applications,shuttering magnet play a crucial role. They are essential tools used to fix formwork to the casting bed during the production process. By securing the formwork, shuttering magnet ensure that the concrete sets in the desired shape and size. This precision is vital for maintaining the integrity and quality of the final product. You rely on shuttering magnet to streamline the production process, reduce errors, and enhance efficiency. Properly maintained shuttering magnet contribute significantly to the success of precast concrete projects, ensuring that each piece meets the required specifications and standards.


How to Maintain Shuttering Magnet

Regular Cleaning
Importance of Keeping the Shuttering Magnet Clean
Keeping your shuttering magnet clean is essential for their optimal performance. Dirt and debris can accumulate on the magnetic surfaces, reducing their effectiveness. A clean shuttering magnet ensures a strong hold, which is crucial for maintaining the integrity of your projects. Regular cleaning helps you maintain and fix any potential issues before they escalate, ensuring that your shuttering magnet function efficiently.
Methods for Removing Debris
The cleaning machine is an essential device for maintaining shuttering magnet. When in operation, it first employs a powerful dust - collection system. This system can strongly suction various tiny metal debris and dust adsorbed on the surface and in the gaps of the shuttering magnet, preventing these impurities from affecting the performance of the shuttering magnet. Subsequently, the mechanical brush components of the cleaning machine start to work. With precisely controlled rotational force, they meticulously scrub the stubborn dirt inside . ensuring that every corner is thoroughly cleaned. The entire cleaning process is highly efficient and intelligent. It not only significantly improves the cleaning effect of the shuttering magnet and extends its service life but also ensures the stable operation of the shuttering magnet in subsequent work, providing reliable support for industrial production.

Inspection Routine
How to Inspect for Wear and Tear
Inspecting your shuttering magnet regularly helps you identify wear and tear early. Look for signs of damage, such as cracks or magnet damage, which can affect performance. Check the magnetic strength by testing to hold objects securely. If you notice any issues, address them promptly to maintain and fix its functionality. Regular inspections ensure that shuttering magnet remain reliable.
Tools Needed for Inspection
We develop testing machine can test suction , This innovative device is designed to accurately measure the suction force of shuttering magnet . By using advanced sensor technology, it can precisely detect and display the data, providing reliable support for quality control and performance evaluation. Whether in research and development or production processes, our shuttering magnet Tensile Tester helps ensure that meet the required suction force standards, enhancing their overall reliability and functionality.


Preventive Measures for Longevity
Proper Usage
To ensure the longevity of your magnetic boxes, you must use them correctly. Handle them with care to avoid unnecessary impacts that could damage the magnets. Proper usage not only extends the life of your magnetic boxes but also enhances their performance and reliability.
Storage Tips
Storing your shuttering magnet properly is crucial for maintaining their condition. Keep them in a dry, cool place to prevent moisture and heat from affecting the magnets. Avoid stacking heavy objects on top of them, as this can cause deformation or damage. If possible, store them in their original packaging or a protective cover to shield them from dust and debris. Shuttering magnet are sustainable and ecological, making them an excellent choice for long-term use. By following these storage tips, you ensure that shuttering magnet remain in top condition, ready to serve your needs whenever required.


To maintain and fix shuttering magnet effectively, regular cleaning, inspection, and lubrication keep shuttering magnet in top condition. Address issues promptly to avoid downtime and ensure smooth operations. Proper usage and storage extend the life of shuttering magnet, enhancing their performance. By taking these steps, you ensure that shuttering magnet remain reliable and efficient, supporting your projects seamlessly. Remember, proactive care not only saves time but also reduces costs in the long run.