450kg Shuttering Magnets: Things You May Want to Know

1. Structure 　　Made of permanent high-performance magnetic neodymium Iron Boron magnetic components, spring screw connection accessories, stainless steel 201 or 304 button, Shell Assembly. 　　 2. Operating principle 　　The magnetic box is opened and closed by connecting the screw to the stainless steel button switch by using the adsorption force between the NDFEB magnetic core and the steel mould table. Single or double-sided bayonet design, can be directly stuck in the l-shaped angle die, the two-sided side equipped with 8.8-grade high-strength. 　　Adjustable fastening screw, directly press down to fix the steel side die, thereby strengthening the connection between the magnetic box and the angle steel, effective Prevention of mold displacement.     3. Use Method 　　When in use, move the magnetic box to a suitable position that needs to be fixed, press the button to make the magnetic core tightly adsorb on the steel mould table. At the same time clamp steel clamping die, tighten the side screw. Or through other connected accessories such as pressure plate to complete the fastening, complete the installation. 　　When the component production is finished, it is necessary to use the professional magnetic box crowbar to pry up the button and release the magnetism of the magnetic box so as to complete the disassembly or shift of the magnetic box.   4. The connection between the magnetic box and the steel mould table is mainly of the following two types: 　　1. High-strength fastening screws are directly pressed down 　　2. Extend The platen to secure   5. Performance characteristics 　　STAINLESS STEEL SHELL, Super Corrosion Resistance, greatly extended the service life of the magnetic box. 　　HIGH-PERFORMANCE ND-FE-B magnet, strong suction, can be firmly fixed on the steel mold, prevent edge mold displacement. In addition, ndfeb material is a permanent strong magnetic, so in principle can be used permanently, non-demagnetization (room temperature work ≤80℃ ) 　　By using stainless steel sleeve or epoxy glue to fill between the magnet and the iron parts, the magnet is effectively protected from the magnetic loss caused by collision and corrosion.   6.Specifications 　　450 ~ 2100kg suction, according to the actual mold needs to make the best suction magnetic box. The main suction type of domestic prefabricated component factory is 800KG stainless steel magnetic box, 1000KG stainless steel fixed magnetic box, 2100KG stainless steel magnetic box, etc.   7. application 　　Generally used for steel mold, aluminum mold, plywood wood side mold most of the mold, placed on the steel mold production of various precast concrete components. Widely used in precast stairs, external wall panels, internal wall panels, balconies and other precast components of the production.   8. Points for attention 　　The fastening nut can not be adjusted down, otherwise the magnetic box top open joint surface too much lead to insufficient adsorption caused by edge displacement. 　　The steel die surface of the magnetic box should be flat, and cleaned up before each use. There should be no concrete residue or other particles, so as not to affect the connection between the magnetic core and the die plate, and affect the fixing strength. 　　Before and after use magnet box , the contact surface of the magnetic core must be cleaned, and there must be no concrete or iron filings sticking on the surface, which will affect the adsorption force. 　　Clean the concrete and oil on the assembly regularly, and oil the guide bar regularly to ensure the smooth opening and closing of the core. 　　Do not use hammer and other hard objects, or free fall to the steel surface, otherwise the magnetic core itself strong adsorption may damage the use of the box, or even cause the magnetic core dislocation, damage the magnetic box.

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In the construction industry, traditional wooden formwork has been widely used to support concrete pouring. However, this traditional formwork system has some inherent problems, such as time-consuming installation and dismantling, vulnerability to damage, and the requirement of significant manpower. To solve these issues, an innovative construction solution has emerged – Shuttering Magnet.

When purchasing shuttering magnet with reliable quality for PC components in the situation of uneven product quality and lack of industry standards in the market, the following aspects can be considered: 1.Brand • In the prefabrication construction industry where there is fierce competition with inconsistent product standards and issues like low price and low quality, choosing suppliers with brand influence is a top choice when there's no product trial comparison. • Among many brand suppliers, it's necessary to comprehensively consider the plant equipment, production capacity, qualification certificate, quality control and R & D team of each brand supplier according to the enterprise's own development plan. 2.Quality 1)Magnet Block • Magnetic block is the core of the shuttering magnet, and the magnet within it is crucial. The quality of the magnet impacts the suction of the shuttering magnet , and the coating (anti-corrosion) and metal protective layer (anti-scratch) of the magnet affect its service life. Both aspects are essential. To detect the actual working suction of the shuttering magnet, professional testing equipment is needed, like the suction testing equipment before the shuttering magnet leaves the factory and the testing equipment for testing the suction (as shown in relevant figures). 2)Shell • Currently, the shell materials of shuttering magnet available on the market are mostly steel Q235 and stainless steel 201 , 304 , 316 . Generally speaking, the thickness of the shuttering magnet plate ranges from 3 to 4 millimeters. • When it comes to strength, steel Q235 will be better than stainless steel. However, in terms of anti-rust performance, stainless steel performs better than high-strength carbon steel. When making a purchase, you can select the appropriate material and thickness based on the actual usage scenarios. • Moreover, attention should also be given to the frame structure of the shell. The structure that incorporates a reinforcing plate and bolt design is stronger and more durable compared to the one with direct welding.   3)Accessory Saixin has visited numerous component factories and witnessed a large number of shuttering magnet . However, various quality issues have emerged because the quality of the selected accessories fails to meet the required standards. The auxiliary accessories for shuttering magnet include switch indenters, springs, bolts, stainless steel rings, and so on. When making purchases, special attention must be paid to the quality of these accessories. For instance, one should focus on the dimensional accuracy of switch indenters, the performance grade of bolts, and whether the springs conform to the national standards. The production of shuttering magnet must have standardized quality inspection procedures that cover everything from raw material procurement to processing and assembly. For example as shuttering magnet ,  the quality inspection procedures typically involve the following steps: IQC (Incoming Quality Control) --- Inspection of semi-finished products --- Inspection of finished products ---- Incoming test --- OQC (Outgoing Quality Control) Even a shuttering magnet has to pass all these tests from the stage of raw materials to becoming a finished product before it can be judged as a qualified product. If we compare the shuttering magnet to a car, the magnetic block is like the engine, which is the core component of the entire product. The switch pressure head is analogous to the steering wheel as it controls the working direction of the whole product, while the shell and screws are equivalent to the frame parts. Just as with a car, for a complete shuttering magnet, the quality of all accessories cannot be overlooked. If there is a problem with any one accessory, it will impact the working performance of the entire product. Therefore, when making purchases, we should opt for products from brands that have passed qualified quality inspections instead of blindly chasing low prices and choosing inferior products.   3、Model and Quantity Once the supplier of shuttering magnet has been selected, the next step is to determine how to choose the appropriate shuttering magnet. This demands a comprehensive consideration of various aspects in the production process of precast concrete products, such as the usage scenarios of magnetic fixed products (whether for fixed formwork or vibrating formwork), the spacing of reinforcements, the temperature inside the steam curing kiln, the height of the mold, and the specifications and models of embedded parts, etc. Take the shuttering magnet as an example. When laminated plates are produced on the fixed die table, it is recommended to use shuttering magnet with a suction force ranging from 600 to 800 kg. The service spacing of the shuttering magnet (generally between 1 and 2 meters) can be adjusted according to the height and thickness of the die. In the production process of the assembly line vibration die, shuttering magnet with a suction force of 1000 kg can better meet the production requirements. When manufacturing wallboards, 1350 kg magnetic boxes can be chosen. And when producing prefabricated beams, columns or other special-shaped components, shuttering magnet with a suction force ranging from 1800 to 2100 kg can be selected and used in combination with corresponding fixtures. With these basic data at hand, we are able to analyze the total quantity and budget for the shuttering magnet needed by a specific project.   4、Service Products and services together embody a company's core values. We have developed cleaning machine for shuttering magnet. This will enhance the effectiveness of shuttering magnet and extend their service life. And we will provide free technical guidance . Meanwhile, Saixin has also established the internal quality control system of the enterprise and actively promoted industry-standard services. The aim is to provide comprehensive magnetic fixation solutions for the production of concrete components, enabling customers to use Saixin ® Brand magnetic fixed products with complete peace of mind.  

Shuttering magnets revolutionize construction by offering a dependable method for securing formwork. You can rely on these magnets to hold formwork in place, ensuring stability and precision. This innovation reduces the need for additional materials, cutting down on waste and saving money. With shuttering magnets, you also eliminate the need for extra personnel, as a single person can install them quickly and easily. This efficiency not only speeds up the construction process but also significantly reduces labor costs, making your projects more cost-effective. Understanding Shuttering Magnets How Shuttering Magnets Work Shuttering magnets play a crucial role in modern construction by providing a secure and efficient method for holding formwork in place. You might wonder how these magnets achieve such stability. The answer lies in their powerful magnetic force. Magnetic Force and Its Role in Construction The core of a shuttering magnet is a high-quality rare-earth magnet, often made from neodymium. This magnet generates a strong magnetic field that securely attaches to steel formwork. When you use these magnets, they ensure that the formwork remains stable, even under the pressure of pouring concrete. This stability is essential for maintaining the shape and integrity of the concrete structure. Components and Design of Shuttering Magnets A typical shuttering magnet consists of several key components. The main element is the magnet itself, which is encased in a durable steel housing. This design not only protects the magnet but also provides additional strength. Steel plates with embedded pins act as anchoring points, ensuring the magnet stays in place during construction. This simple yet effective design makes shuttering magnets easy to use and highly reliable. Types of Shuttering Magnets When it comes to shuttering magnets, you have options to suit different construction needs. Understanding these types can help you choose the right one for your project. Standard Shuttering Magnets Standard shuttering magnets are the most common type used in construction. They offer a straightforward solution for securing formwork. These magnets are versatile and can be used in various applications, making them a popular choice for many construction projects. Customized Shuttering Magnets In some cases, you might require a more tailored solution. Customized shuttering magnets are designed to meet specific project requirements. Whether you need a magnet with a unique shape or a particular magnetic strength, customized options provide the flexibility to address your unique construction challenges. By understanding how shuttering magnets work and the types available, you can make informed decisions that enhance the efficiency and effectiveness of your construction projects. Benefits of Shuttering Magnets Cost-Effectiveness Shuttering magnets offer significant cost benefits in construction projects. By using these magnets, you can achieve substantial savings in both material and labor expenses. Reduction in Material Costs When you use shuttering magnets, you reduce the need for additional materials like nails, screws, or clamps. Traditional methods often require these extra components to secure formwork, leading to increased material costs. Shuttering magnets eliminate this need by providing a strong magnetic hold, which minimizes waste and conserves resources. This reduction in material usage not only saves money but also contributes to more sustainable construction practices. Decreased Labor Expenses Labor costs can be a major expense in construction. Shuttering magnets simplify the installation process, allowing a single worker to set up formwork quickly and efficiently. Unlike traditional methods that may require multiple workers to handle and secure formwork, shuttering magnets streamline the process. This efficiency reduces the number of personnel needed on-site, leading to decreased labor expenses. By cutting down on labor costs, you can allocate resources more effectively and improve the overall budget of your project. Efficiency and Time-Saving The use of shuttering magnets enhances the efficiency of construction projects, saving you valuable time and effort. Quick Installation and Removal Shuttering magnets allow for rapid installation and removal of formwork. You can easily attach and detach these magnets without the need for complex tools or equipment. This quick operation significantly reduces the time spent on setting up and dismantling formwork. As a result, you can complete construction tasks faster, improving project timelines and productivity. Enhanced Precision and Stability Precision and stability are crucial in construction. Shuttering magnets provide a reliable hold that ensures formwork remains stable during concrete pouring. This stability reduces the risk of errors and structural defects, enhancing the quality of the final product. By using shuttering magnets, you achieve greater accuracy in your construction projects, leading to improved safety standards and reduced mistakes compared to traditional methods. Practical Applications of Shuttering Magnets Shuttering magnets have become indispensable in modern construction, offering versatility and efficiency across various applications. You will find them particularly beneficial in precast concrete production and infrastructure projects. Precast Concrete Production In the realm of precast concrete, shuttering magnets play a pivotal role. They provide a reliable and efficient method for securing molds and formwork. Use in Molds and Formwork When you use shuttering magnets in molds and formwork, you gain a significant advantage. These magnets offer a strong grip on steel frames, ensuring that the formwork remains stable during the concrete pouring process. This stability is crucial for maintaining the integrity and precision of the concrete elements. By using shuttering magnets, you reduce the need for additional securing materials, which minimizes waste and enhances sustainability. Flexibility in Design Adjustments One of the standout features of shuttering magnets is their flexibility. You can easily adjust the position of the magnets to accommodate design changes without the need for complex tools or procedures. This adaptability allows for quick modifications, ensuring that your construction projects remain on schedule and within budget. The ability to make design adjustments with ease enhances the overall efficiency of precast concrete production. Infrastructure Projects Shuttering magnets also find extensive use in large-scale infrastructure projects. Their application in bridge and tunnel construction highlights their versatility and effectiveness. Application in Bridge and Tunnel Construction In bridge and tunnel construction, you need reliable methods to secure formwork under challenging conditions. Shuttering magnets provide the solution by offering a strong and stable hold. Their use ensures that the formwork remains in place, even in demanding environments. This reliability improves the quality and safety of the construction process, leading to better outcomes for infrastructure projects. Benefits in Large-Scale Developments For large-scale developments, shuttering magnets offer numerous benefits. They streamline the construction process by reducing the time and labor required for formwork setup and removal. This efficiency translates into cost savings and improved project timelines. Additionally, the use of shuttering magnets enhances safety standards by minimizing the risk of formwork failure. As a result, you achieve higher customer satisfaction and better project outcomes. By incorporating shuttering magnets into your construction projects, you leverage their numerous advantages, including efficiency, precision, and cost-effectiveness. These magnets not only simplify the construction process but also contribute to the overall success of your projects. Shuttering magnets transform construction by boosting efficiency and cutting costs. You gain a reliable and reusable tool that simplifies formwork processes. This technology not only enhances precision but also reduces material waste. The construction industry benefits greatly from these innovations, encouraging wider adoption. As you explore future projects, consider the potential of shuttering magnets. Their role in precast concrete projects highlights their value. Embrace this technology to stay ahead in the evolving construction landscape. The future holds exciting possibilities for shuttering magnet advancements, promising even greater efficiency and sustainability.