2100kg Shuttering Magnet Factory Trend Report

1. Structure 　　Made of permanent high-performance magnetic neodymium Iron Boron magnetic components, spring screw connection accessories, stainless steel 201 or 304 button, Shell Assembly. 　　 2. Operating principle 　　The magnetic box is opened and closed by connecting the screw to the stainless steel button switch by using the adsorption force between the NDFEB magnetic core and the steel mould table. Single or double-sided bayonet design, can be directly stuck in the l-shaped angle die, the two-sided side equipped with 8.8-grade high-strength. 　　Adjustable fastening screw, directly press down to fix the steel side die, thereby strengthening the connection between the magnetic box and the angle steel, effective Prevention of mold displacement.     3. Use Method 　　When in use, move the magnetic box to a suitable position that needs to be fixed, press the button to make the magnetic core tightly adsorb on the steel mould table. At the same time clamp steel clamping die, tighten the side screw. Or through other connected accessories such as pressure plate to complete the fastening, complete the installation. 　　When the component production is finished, it is necessary to use the professional magnetic box crowbar to pry up the button and release the magnetism of the magnetic box so as to complete the disassembly or shift of the magnetic box.   4. The connection between the magnetic box and the steel mould table is mainly of the following two types: 　　1. High-strength fastening screws are directly pressed down 　　2. Extend The platen to secure   5. Performance characteristics 　　STAINLESS STEEL SHELL, Super Corrosion Resistance, greatly extended the service life of the magnetic box. 　　HIGH-PERFORMANCE ND-FE-B magnet, strong suction, can be firmly fixed on the steel mold, prevent edge mold displacement. In addition, ndfeb material is a permanent strong magnetic, so in principle can be used permanently, non-demagnetization (room temperature work ≤80℃ ) 　　By using stainless steel sleeve or epoxy glue to fill between the magnet and the iron parts, the magnet is effectively protected from the magnetic loss caused by collision and corrosion.   6.Specifications 　　450 ~ 2100kg suction, according to the actual mold needs to make the best suction magnetic box. The main suction type of domestic prefabricated component factory is 800KG stainless steel magnetic box, 1000KG stainless steel fixed magnetic box, 2100KG stainless steel magnetic box, etc.   7. application 　　Generally used for steel mold, aluminum mold, plywood wood side mold most of the mold, placed on the steel mold production of various precast concrete components. Widely used in precast stairs, external wall panels, internal wall panels, balconies and other precast components of the production.   8. Points for attention 　　The fastening nut can not be adjusted down, otherwise the magnetic box top open joint surface too much lead to insufficient adsorption caused by edge displacement. 　　The steel die surface of the magnetic box should be flat, and cleaned up before each use. There should be no concrete residue or other particles, so as not to affect the connection between the magnetic core and the die plate, and affect the fixing strength. 　　Before and after use magnet box , the contact surface of the magnetic core must be cleaned, and there must be no concrete or iron filings sticking on the surface, which will affect the adsorption force. 　　Clean the concrete and oil on the assembly regularly, and oil the guide bar regularly to ensure the smooth opening and closing of the core. 　　Do not use hammer and other hard objects, or free fall to the steel surface, otherwise the magnetic core itself strong adsorption may damage the use of the box, or even cause the magnetic core dislocation, damage the magnetic box.

Experience the convenience of our U-profile magnetic formwork, which offers a seamless and hassle-free installation process. The clever u-shape magnetic formwork simplifies the set-up and dismantling of the formwork, significantly reducing labor time and costs. The magnetic system guarantees a firm and stable grip, minimizing the chances of any movement or displacement during concrete pouring. Say goodbye to the frustrations of traditional formwork and embrace the precision and efficiency that our U-profile magnetic formwork has to offer. Elevate your construction projects with our innovative formwork solution and achieve superior results with ease. Our U-profile magnetic formwork is revolutionizing the construction industry with its convenient and efficient installation process. Designed with ease of use in mind, the U-profile design streamlines the set-up and dismantling of the formwork, saving time and reducing labor costs. The magnetic system not only ensures a secure and stable grip, but also eliminates the risk of movement or displacement during concrete pouring, providing a hassle-free experience. Say goodbye to the frustrations of traditional formwork and welcome the precision and efficiency that our U-profile magnetic formwork provides. Elevate your construction projects with our innovative solution and achieve superior results with minimal effort.

In the construction industry, traditional wooden formwork has been widely used to support concrete pouring. However, this traditional formwork system has some inherent problems, such as time-consuming installation and dismantling, vulnerability to damage, and the requirement of significant manpower. To solve these issues, an innovative construction solution has emerged – Shuttering Magnet.

When purchasing shuttering magnet with reliable quality for PC components in the situation of uneven product quality and lack of industry standards in the market, the following aspects can be considered: 1.Brand • In the prefabrication construction industry where there is fierce competition with inconsistent product standards and issues like low price and low quality, choosing suppliers with brand influence is a top choice when there's no product trial comparison. • Among many brand suppliers, it's necessary to comprehensively consider the plant equipment, production capacity, qualification certificate, quality control and R & D team of each brand supplier according to the enterprise's own development plan. 2.Quality 1)Magnet Block • Magnetic block is the core of the shuttering magnet, and the magnet within it is crucial. The quality of the magnet impacts the suction of the shuttering magnet , and the coating (anti-corrosion) and metal protective layer (anti-scratch) of the magnet affect its service life. Both aspects are essential. To detect the actual working suction of the shuttering magnet, professional testing equipment is needed, like the suction testing equipment before the shuttering magnet leaves the factory and the testing equipment for testing the suction (as shown in relevant figures). 2)Shell • Currently, the shell materials of shuttering magnet available on the market are mostly steel Q235 and stainless steel 201 , 304 , 316 . Generally speaking, the thickness of the shuttering magnet plate ranges from 3 to 4 millimeters. • When it comes to strength, steel Q235 will be better than stainless steel. However, in terms of anti-rust performance, stainless steel performs better than high-strength carbon steel. When making a purchase, you can select the appropriate material and thickness based on the actual usage scenarios. • Moreover, attention should also be given to the frame structure of the shell. The structure that incorporates a reinforcing plate and bolt design is stronger and more durable compared to the one with direct welding.   3)Accessory Saixin has visited numerous component factories and witnessed a large number of shuttering magnet . However, various quality issues have emerged because the quality of the selected accessories fails to meet the required standards. The auxiliary accessories for shuttering magnet include switch indenters, springs, bolts, stainless steel rings, and so on. When making purchases, special attention must be paid to the quality of these accessories. For instance, one should focus on the dimensional accuracy of switch indenters, the performance grade of bolts, and whether the springs conform to the national standards. The production of shuttering magnet must have standardized quality inspection procedures that cover everything from raw material procurement to processing and assembly. For example as shuttering magnet ,  the quality inspection procedures typically involve the following steps: IQC (Incoming Quality Control) --- Inspection of semi-finished products --- Inspection of finished products ---- Incoming test --- OQC (Outgoing Quality Control) Even a shuttering magnet has to pass all these tests from the stage of raw materials to becoming a finished product before it can be judged as a qualified product. If we compare the shuttering magnet to a car, the magnetic block is like the engine, which is the core component of the entire product. The switch pressure head is analogous to the steering wheel as it controls the working direction of the whole product, while the shell and screws are equivalent to the frame parts. Just as with a car, for a complete shuttering magnet, the quality of all accessories cannot be overlooked. If there is a problem with any one accessory, it will impact the working performance of the entire product. Therefore, when making purchases, we should opt for products from brands that have passed qualified quality inspections instead of blindly chasing low prices and choosing inferior products.   3、Model and Quantity Once the supplier of shuttering magnet has been selected, the next step is to determine how to choose the appropriate shuttering magnet. This demands a comprehensive consideration of various aspects in the production process of precast concrete products, such as the usage scenarios of magnetic fixed products (whether for fixed formwork or vibrating formwork), the spacing of reinforcements, the temperature inside the steam curing kiln, the height of the mold, and the specifications and models of embedded parts, etc. Take the shuttering magnet as an example. When laminated plates are produced on the fixed die table, it is recommended to use shuttering magnet with a suction force ranging from 600 to 800 kg. The service spacing of the shuttering magnet (generally between 1 and 2 meters) can be adjusted according to the height and thickness of the die. In the production process of the assembly line vibration die, shuttering magnet with a suction force of 1000 kg can better meet the production requirements. When manufacturing wallboards, 1350 kg magnetic boxes can be chosen. And when producing prefabricated beams, columns or other special-shaped components, shuttering magnet with a suction force ranging from 1800 to 2100 kg can be selected and used in combination with corresponding fixtures. With these basic data at hand, we are able to analyze the total quantity and budget for the shuttering magnet needed by a specific project.   4、Service Products and services together embody a company's core values. We have developed cleaning machine for shuttering magnet. This will enhance the effectiveness of shuttering magnet and extend their service life. And we will provide free technical guidance . Meanwhile, Saixin has also established the internal quality control system of the enterprise and actively promoted industry-standard services. The aim is to provide comprehensive magnetic fixation solutions for the production of concrete components, enabling customers to use Saixin ® Brand magnetic fixed products with complete peace of mind.  

Cleaning and maintaining shuttering magnets is crucial for their longevity and performance. You must ensure that these magnets remain in optimal condition to avoid reduced magnetic strength caused by repeated use and physical wear. Corrosion and rust, especially from exposure to moisture or chemicals, can degrade their effectiveness. Regular maintenance, including the use of a Magnetic Box Cleaning Machine, helps prevent these issues. This machine efficiently removes iron filings and concrete slurry, ensuring your shuttering magnets stay effective for future use. Effective Cleaning Procedures for Shuttering Magnets Maintaining shuttering magnets involves regular cleaning to ensure their optimal performance. You should follow a structured cleaning routine to keep these magnets in top condition. Recommended Cleaning Frequency Daily Maintenance Daily maintenance is essential for shuttering magnets. After each use, you should remove any concrete residue and debris. This simple step prevents buildup that can affect the magnet's performance. Inspect the magnet surface for any signs of wear or damage. Ensure that springs and moving parts function properly. This daily routine helps maintain the magnet's strong force and extends its lifespan. Weekly Deep Cleaning In addition to daily maintenance, a weekly deep cleaning is crucial. This involves a more thorough inspection and cleaning process. Use a Magnetic Box Cleaning Machine to remove stubborn iron filings and concrete slurry. This machine ensures that your magnets remain effective and ready for future projects. Regular deep cleaning prevents issues like rust and corrosion, which can degrade the magnet's strength over time.   Cleaning Methods and Tools Manual Cleaning Techniques Manual cleaning techniques involve using brushes and cloths to wipe down the magnet surfaces. You should focus on areas where debris tends to accumulate. While manual cleaning is effective for daily maintenance, it may not reach all crevices where dirt hides. Therefore, combining manual methods with machine cleaning offers the best results. Using a Magnetic Box Cleaning Machine The Magnetic Box Cleaning Machine is an invaluable tool for maintaining shuttering magnets. It automates the cleaning process, ensuring thorough removal of contaminants. This machine is designed to handle large volumes, making it ideal for construction applications. By using this machine, you reduce downtime and enhance the efficiency of your magnets. It keeps the magnetic force at its peak, ensuring consistent performance.   Impact of Environmental Conditions on Maintenance Effects of Temperature Variations High Temperature High temperatures can significantly affect the performance of shuttering magnets. When exposed to excessive heat, magnets may lose their magnetic strength. This loss occurs because heat can cause the magnetic domains within the magnet to become misaligned. To prevent this, you should store your magnets in a cool, dry place. Avoid placing them near heat sources or in direct sunlight. Regular inspections help identify any signs of heat damage early, allowing for timely intervention. Low Temperature   Low temperatures also impact magnet performance, though differently. Cold environments can make magnets brittle, increasing the risk of physical damage. You should handle magnets with care in such conditions to avoid chipping or cracking. Proper storage in a temperature-controlled environment helps maintain their integrity. By keeping magnets away from extreme cold, you ensure they remain effective and durable.   Influence of Humidity Levels High Humidity High humidity poses a threat to shuttering magnets by promoting rust and corrosion. Moisture in the air can lead to oxidation, which weakens the magnet's surface and reduces its effectiveness. To combat this, store magnets in a dry area with controlled humidity levels. Using desiccants or dehumidifiers can help maintain a suitable environment. Regular cleaning and maintenance also prevent moisture buildup, preserving the magnet's strength. Low Humidity   While low humidity is generally less harmful, it can still affect magnets. Extremely dry conditions may lead to static buildup, which can interfere with magnetic performance. You should monitor the storage environment to ensure it remains balanced. Maintaining moderate humidity levels helps prevent static issues and keeps magnets functioning optimally. Regular checks and adjustments to the storage conditions ensure long-term reliability and efficiency of your shuttering magnets.   Solutions for Difficult-to-Remove Dirt Types of Stubborn Dirt and Compounds Concrete Residue Concrete residue often clings to shuttering magnets after use. This residue can harden over time, making it difficult to remove. You should address this issue promptly to prevent buildup. Regular cleaning helps maintain the magnet's effectiveness. Use appropriate tools to scrape off any hardened concrete. This ensures that your magnets remain in optimal condition for future projects. Rust and Corrosion   Rust and corrosion pose significant threats to shuttering magnets. These issues arise from exposure to moisture and chemicals. You should inspect your magnets regularly for signs of rust. Early detection allows for timely intervention. Addressing rust promptly prevents further damage. This practice extends the lifespan of your magnets and maintains their performance.   Role of Regular Cleaning in Prevention Extending Magnet Life Regular cleaning significantly extends the life of shuttering magnets. By removing dirt and debris, you prevent buildup that can lead to wear and tear. The Magnetic Box Cleaning Machine offers an efficient solution for maintaining cleanliness. This machine ensures thorough cleaning, preserving the magnet's integrity and extending its lifespan.   Ensuring Optimal Performance Maintaining optimal performance requires consistent care and attention. Regular cleaning keeps the magnetic force strong and reliable. You should incorporate both manual and mechanical cleaning methods into your routine. The Magnetic Box Cleaning Machine automates the process, ensuring comprehensive removal of contaminants. This practice not only enhances performance but also reduces the risk of failures.   Regular cleaning and maintenance of shuttering magnets are essential for their longevity and performance. By incorporating the Magnetic Box Cleaning Machine into your routine, you ensure thorough removal of contaminants, which keeps the magnets in optimal condition. This machine not only enhances the efficiency of your cleaning efforts but also extends the lifespan of your magnets. Adopting best practices for shuttering magnet care will maintain their strong magnetic force, ensuring consistent performance for every project. Remember, a well-maintained magnet is a reliable tool in your construction endeavors.